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            注塑穩定性生產與過程控制

            內訓課程介紹

            注塑管理培訓專家洪奕春|注塑技術培訓|注塑車間如何管理|注塑成型管理|最專業的注塑車間管理培訓|注塑車間管理培訓|如何管理好注塑車間|注塑培訓名家洪奕春老師
            技術培訓|注塑培訓注塑技術員|注塑技術培訓教材|注塑工藝技術|注塑成型工藝|注塑機培訓|注塑成型技術培訓|洪奕春老師主打培訓課程

            課程目的:

            1.學習注塑成形參數的正確調整技巧,不穩定的原因是什么;

            2.學習最穩定條件的設定方法,讓生產少調機、不調機;

            3.學習四角窗口成形技術,找到最佳成形參數

            4.學習成形條件的穩定性確認和改善,精益求精;

            5.了解注塑生產過程穩定性的監控,讓穩定性生產得以持續進行

            課程內容:

            1.注塑成形的基本:注塑成形、所謂射出成形、射出成形必要的東西、所謂射出成形條件的5要素、所謂成形條件、成形工藝卡的管理、穩定的注塑成形條件范圍

            2.最穩定條件的設定方法:調成形條件的手順、確認樹脂的特性、產品(模具)的確認、成形的準備、調成形條件、制品重量與理論射膠量的換算關系、計量値的設定、穩定射出速度(V)的設定、射出壓力(Pv)〈充填圧力〉的設定、保壓切換位置(V-P)の設定、最佳保壓壓力(Pp)的設定、射出時間的設定、冷卻時間的設定、條件幅度的確認、確認連續成型的安定度、模具溫度確認、加熱筒溫度確認、螺桿回転數(VS)確認、螺桿背圧(PB)確認、回抽量(SD)確認

            3.四角窗口成形技術:四角窗口成形技術應用、(四角窗口)實驗工具、(四角窗口)實驗準備、實驗一:注射時間的檢討步驟-尋求熔體最佳流動狀況之剪變率、實驗二:保壓時間的檢討步驟-避免保壓時間浪費,導致周期加長、實驗三:保壓壓力及料溫檢討步驟-確保最佳成形條件、條件對比步驟-確保最佳成條件,以備參考。

            4.成形條件的穩定性確認和改善:波形圖改善分析、波形圖改善基本思路、外觀如何解決、波形圖如何改善?改善前后監測值、改善前后監測管理、部品外觀比對、噴涂結果比對、重量有何改變、重量變動系數判定差異、寸法是否符合、CPK提升事例1--提升擋板蓋尺寸工程能力、CPK提升事例2--開關操縱桿尺寸工程能力

            5.注塑生產過程穩定性的監控:制造力革新—生產過程自動化、成形機監控功能、監控功能~從監控數據可讀取情報的代表、監控功能~監控項目與管理基準值(標準值)、成形機的狀態確認(機械基準的確認)、合適的成形條件與穩定性的確認、干燥機/模溫機等接口設備的管理(自動)

            6.注塑免檢生產過程的管理:質量檢查的科學認識

            7.課程知識的理解確認:

            注塑穩定性生產的12個關鍵因素

            1)如何設定最佳的熔膠計量值;

            2)如何設定最佳的注射速度;

            3)如何設定最佳的注射壓力;

            4)如何設定最佳的保壓切換位置;

            5)如何設定最佳的保壓壓力;

            6)如何設定最佳的注射時間;

            7)如何設定最佳的保壓時間;

            8)如何設定最佳的冷卻時間;

            9)如何設定最佳的料筒溫度;

            10)如何確認最佳的條件幅度;

            11)如何確認連續成型穩定性;

            12)如何改善成型條件穩定性。

            注塑技術培訓|注塑成型技術培訓|注塑操作技能培訓|注塑技術培訓學校|最專業的注塑工藝培訓|技術培訓|注塑培訓|注塑技術員|注塑技術培訓教材|注塑工藝技術|注塑成型工藝|注塑機培訓|注塑成型技術培訓|知名注塑培訓講師-洪奕春老師主打培訓課程


            培訓對象
            培訓對象:
            注塑經理、注塑主管、注塑工程師、注塑領班、調機技術員、上下模技工、IE工程師、IE技術員、質量管理人員、模具管理人員等。

            企業內訓:注塑穩定性生產與過程控制
            立即預約授課
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